The new kit includes a packaging printing press and conversion equipment, including specialised perforation units, an advanced hole-punching system, and a high-speed slitting machine.
The company said its new technology enhances and broadens the production of Modified Atmosphere Packaging (MAP) for products that require an extended shelf life, such as sliced onions, diced fruit, or cut vegetables.
This type of packaging extends the shelf life from four to six days, depending on the product, whereas without it the products would only last for a few hours.
The company’s new specialist press and slitter – the manufacturers of which were undisclosed – were installed during the second half of 2024 and the first two months of 2025, with start-up of the machinery taking place this month, according to Saica.
The company told Printweek the new press had been designed “to accommodate longer repeat lengths which some of our customers require for the latest packing machines”.
“It will also enable [us] to print both plastic film and paper with the addition of adding lacquers and coatings as an in-line process.”
On its new slitter, the business added: “This has, as part of the in-line process, both advanced hole punching and hot needle perforation, which is so essential in our marketplace of fresh produce. This enables us to have the perfect combination of holes where required in order to maximise shelf life of the product and reduce food waste.”
The investment will also provide a local jobs boost in Wigan, with the business expecting to employ an additional 20 people over the next three years. This includes 11 new staff that have already been taken on, boosting the company’s headcount to 113.
Saica Flex officially launched its new machinery and facilities during a special event at the Saica Flex site in Wigan on 19 March.
The launch brought together key representatives from Saica Group, Wigan Council and the UK government, including John Edwards, UK government director for Department for Investment; councillor Nazia Rehman, portfolio holder for finance, resources and transformation from Wigan Council; and Debbie Parkinson, mayor of Wigan.
Laura Garcia Alfaya, consul general for the Spanish Consulate in Manchester, also attended, along with Joe Manning, managing director at MIDAS (Investment in Manchester), and members of the Saica Flex Steering Committee.
“This investment shows unprecedented progress for Saica Flex,” said Susana Alejandro, president and CEO of Saica Group.
“It not only strengthens our manufacturing capabilities but also solidifies our commitment to the Wigan community. We are excited to create new jobs and contribute to local economic growth.
“With our advanced machinery, we are prepared to meet the growing demands of our customers while continuing to lead the way in sustainability and innovation.”
With a turnover of more than €3.6bn, the wider Saica Group employs over 12,000 staff and has a presence in Spain, France, Italy, Portugal, Ireland, Turkey, Luxembourg, the Netherlands, Poland, and the US, as well as the UK.
